Diamond Grit Impregnated Dressers
Application :
Balaji Grit Impregnated Dressers are used mainly for finish grinding, i.e. on screw-thread gear, thread gear teeth and profile grinding machines as well as on tool grinders, plain grinding machines and ball grinding plant.
The diamond grain, concentration and bond are appropriately inter adjusted.
- Restores the required effective roughness of the wheel surface. It is adapted to the machining operation by varying the traverse dressing feed.
- Complete use without maintenance.
- The dressing of acute angled wheel profiles presents no problems.
| Tool No. | Diamond Section | Dimensions of Diamond Grit Impregnated slugs | Diamond size in Micron | 'D' Diameter MM | 'L' Length MM | Bond | Recommendation |
|---|---|---|---|---|---|---|---|
| DG-3 |
|
|
350 250 |
12.5 * |
160 * |
WC W |
LINDER, WMW, JUNG, HEALD EXCELLO, JONES & LAMSON OTHER INTERNAL GRINDERS |
| DG-4 |
|
|
500 630 |
12.5 * |
160 * |
WC W |
MAAG, REISHAUR, STUDER, TOOL & CUTTER, GRINDER, GEAR GRINDER, WMW, JUNG, SAAS |
| DG-5 |
|
|
500 630 |
12.5 * |
160 * |
WC W+BR |
DECKEL, STUDER, VOUMARD, NOVA GEAR GRINDER OTHER SMALL GRINDERS |
| DG-6 |
|
|
500 * |
12.5 * |
160 * |
WC * |
REISHAUR, GLEASON, GENERAL PURPOSE SMALL CYLINDERICAL & SURFACE GRINDERS |
| DG-8 |
|
|
630 750 |
12.5 * |
160 * |
WC W+BR |
FORTUNA. HMT, CENTERLESS. SURFACE & CYLINDERICAL GRINDERS |
|
DG-10 DG- 10-P |
|
|
850 750 1000 630 |
12.5 * * * |
160 * * * |
WC W W+BR |
CENTERLESS, SURFACE, CYLINDERICAL, AND OTHER, GRlNDERS, GENERAL, PURPOSE OFF, HAND ON BENCH, GRINDERS |
|
DG-12 DG- 12-P |
|
|
850 750 1000 1250 |
16 * * * |
160 * * * |
WC W+BR |
GENERAL PURPOSE OFF HAND USE ON BIG GRINDER CENTRELESS AND CYLINDRICAL, ROTARY SURFACE GRINDERS |
|
DG-15 DG-15 - P |
|
|
1000 850 1200 1450 |
19 * * * |
160 * * * |
WC W W+BR |
FOR HEAVY STOCK REMOVAL ON BIG GRINDERS OFF HAND ROUGH USE BALL PLANTS |
| Tool No. | Diamond Section | Shank Detail | Grit Micron | Bond | Recommendation |
|---|---|---|---|---|---|
|
DG - BL - 1 10 x 10 x 6 |
|
|
630 500 750 |
WC W W+BR |
GENERAL TOOL ROOM DRESSING FOR USE ON CENTERLESS CYLINDERICAL & SURFACE GRINDING WHEELS WHERE FORM STEP OR ANGLE DRESSING IS REQUIRED |
|
DG - BL - 2 15 x 10 x 7 |
|
|
630 500 750 |
WC W W+BR |
FOR USE ON 300¢ TO 500¢ X 75 CYLINDRICAL, SURFACE AND CENTERLESS GRINDERS |
|
DG - BL - 3 20 x 15 x 7 |
|
|
750 630 850 |
WC W W+BR |
FOR USE ON 500 MM¢ X 75 AND LARGER CYLINDRICAL, CENTERLESS AND SURFACE GRINDING WHEELS |
|
DG - CR OD - 25 ID - 17 WIDTH - 6 |
|
|
630 500 350 |
WC W W+BR |
FOR USE ON ANY STRAIGHT FACE OR ANGULAR FACE TRAVERSE SURFACE AREA IN CONTACT CAN BE ALTERED EASILY |
| DG - 20 ( 20 Ø x 10 ) | ||
|---|---|---|
|
CONCENTRATION - 50 SIZE OF GRIT - 800 BOND - WC |
|
| DG - 25 ( 25 Ø x 10 ) | ||
|---|---|---|
|
CONCENTRATION - 50 SIZE OF GRIT - 800 BOND - WC |
|
| DG - BL ( 11 x 38 x 8 ) | ||
|---|---|---|
|
CONCENTRATION - 50 SIZE OF GRIT - 800 BOND - WC |
|
DIAMOND GRIT IMPREGNATED TOOLS FOR BALL GRINDING PLANTS FOR VERY HIGH STOCK REMOVAL OF GRINDING WHEELS.
SHANKS GRIT AND BOND CAN BE MADE AS PER YOUR SPECIFICAITON.
| Standard Shanks | Bond | Tool No: | Grit Micron | Guideline for Grinding Wheel Grain | |||
|---|---|---|---|---|---|---|---|
|
WC W + BR |
86 |
C M F FF FFF F-4 |
500 350 160 100 75 50 |
54/80 80/120 120/180 180/220 220/320 320/600 |
B.S.S. Mesh Size |
DIAMOND GRIT IMPREGNATED THREAD DRESSERS ARE USED FOR FINISH GRINDING i.e. ON SCREW THREAD, GEAR AND PROFILE GRINDING MACHINES AS WELL AS ON TOOL AND PLAIN GRINDER. LIGHT DRESSING FORCE. ACUTE ANGLED WHEEL PROFILE CAN BE MAINTAINED. EFFECTIVE OPEN STRUCTURE OF GRINDING WHEEL IS MAINTAINED. |
|
WC | 85 |
C M F FF FFF F-4 |
500 350 160 100 75 50 |
54/80 80/120 120/180 180/220 220/320 320/600 |
B.S.S. Mesh Size |
|
|
WC | 65 |
C M F FF FFF F-4 |
500 350 160 100 75 50 |
54/80 80/120 120/180 180/220 220/320 320/600 |
B.S.S. Mesh Size |
|
|
WC | 64 |
C M F FF FFF F-4 |
500 350 160 100 75 50 |
54/80 80/120 120/180 180/220 220/320 320/600 |
B.S.S. Mesh Size |
|